Service manual for the 1973 – 1990 2 – 40hp Johnson Evinrude outboard motors. Covers the following:
2 2.5 – 3.5 3 4 HP
4 Excel 4 Ultra 4 Deluxe
4.5 5 6 7 HP
7.5 8 9.5 9.9 15 18 HP
20 – 25 28 30 35 40 HP
This service repair manual gives complete step by step information on repair, servicing and preventative maintenance. The manual is highly detailed to help guide you through every repair and troubleshooting procedure. This manual contains all you need to know to keep your Evinrude engine working right and is the only service repair manual you will need. It will help you understand, care for, and lower the repair and maintenance cost for your Evinrude engine.
With the abundance of service oriented companies provided in the global economy today, added with the addition of a fast paced, throw away society, repairing an Evinrude engine yourself may seem like a waste of time and money. With that said, the cost effectiveness and pride that comes with repairing an Evinrude engine at your home can be one of the greatest feelings in the world. This can be easily done with this official repair manual at your disposal, and a minimal amount of time and space.
The first and foremost benefit of having a repair manual for your Evinrude engine at arms reach is the fact that most problems associated with an Evinrude engine are simple and easy fixes. With all products, the manual will have a section that gives you many options on symptoms of the problem, and a troubleshooting method to go along with the issues at hand. The simple repairs included in this section can not only save you a large amount of money in repair and replacement costs, but also give you the added benefit of immediate results without the time having to be spent either taking it to the repair shop, or going to your local dealer to purchase a new product.
A small sample of some of the topics covered in this manual are: starter, starter solenoid, internal wiring harness, stator, regulator, drive assembly, ignition coils, starter switch, spark plugs, timer base, propellor, impeller, thermostat, housings, water pump, poppet relief valves, hose elbow, carburetor, fuel pump, needle, seat, fuel line assembly, floats, fuel water separator, cylinder, seal kit, gearcase, gears, gear set, inline pistons, piston sleeves, powerhead gasket, pistons, head gasket, bearings, connecting rods, piston rings, crankshaft, crankshaft seal, cables, reed plate, rewind springs, water jacket gaskets, pin bearings, crank bearings, air box, exhaust baffle, oil filter, starter pawl, exhaust leg, rubber sleeves, circlip, exhaust manifold, piston wristpins, water passage gaskets, split bearings, starter gears, thermostat gaskets, pull start rope, bulk seal, handle, deflector hose, shift housing, cover, intake manifold, retainer gaskets, power tilt motor gaskets, relief port, cylinder head o-ring, solenoid, oil seals, wiper gaskets, grommets, dipstick, molded seal, screws, filter bowl gaskets, shift rod washers, shift rod, water pump screws, reed plate gaskets, intake manifold gasket, reed box gasket, rewind springs, pwerhead base gaskets, water jacket gaskets, wrist pin, upper crank bearings, piston circlips, center main bearings, starter gears, thermostat regulators, thermostat gaskets, float bowl gaskets, shift housing seal, bypass cover gaskets, bypass cover, impeller housing seal, retainers, gearcase cover, gearcase, gearing, lower gearcase gaskets, relief port, rectifier mounting gaskets, pivot cap cover gaskets, solenoid cover gaskets, upper gearcase dipstick gaskets, dipstick, stainless steel bolts, nuts, molded seals, washer housings, brush holder assembly, timing lights, stop switch, switch box, stator, seal dampers, pump housings, insert cups, hose clamps, primer bulbs, hose clamps, pump assembly, diaphragm, fuel connectors, pump diaphragm, water sensor probe, propellor shafts, connectors, prop nut, oil seals, nut hardware, anodes, control cables, oil warning module, power trim relays, trigger assemblies, voltage regulator, temperature senders, pump bases, water coupling assembly, water tube guide, inline piston rings, connecting rod crank end bearings, dva tester, brush and spring, carburetor adapter flange gasket, flange, drain plug, lower wear plate gasket, o-rings, tab washers, cylinder drain reed plate, reed plate gasket, primer, contact set, condenser, internal wiring harness, power trim relays, starter drive assembly, starter solenoid, timer base, relief valve, by pass cover gasket, wrist pins, thermostats, pins, bearing, seals, gear sets, connecting rod, needles, float and much more.
As with any product in your home, the average Evinrude engine may come across a point in time when a more serious repair is needed. Many people in todays society will go and trade in a perfectly good Evinrude engine and purchase an over the top model that is not really used to its fullest capacity. While the cost of engines has gone down over the years, the repair kits and parts for the models are a fraction of the cost, and can easily installed with the proper repair manual. This manual will provide step by step instruction on disassembly, repair methods, and illustrations related to the repair. With this knowledge at your disposal, when the next issue comes up, you will have the knowledge and experience to fix the problem with ease.
In the end, you have a simple choice to make. You can be well informed, and pro active in your life by having the skill and drive to repair the items in your home using something as simple as a few inexpensive parts, a little time, and a good repair manual, or you can go about your way spending absurd amounts of money to purchase a product that will come across the same problem at some time or another, providing you with a never ending cycle of spending your hard earned money. At some point, every Evinrude engine will have an issue, as a machines quality is measured solely by the users commitment to maintenance. A good way to keep your engine giving you years of quality service without having years of service bills is to purchase a good repair manual, and learn to do it yourself.
Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.
Notes, cautions and warnings throughout each chapter pinpoint critical service information.
Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
Numbered table of contents easy to use so that you can find the information you need fast.
Manual Language: English
File Format: PDF
File Delivery: PDF ()
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